Ship Draughtsman
Continued
Advances in Shipbuilding MATERIALS
Although wartime production of mild steel had
included armour plating and special alloy steels for armaments, shipbuilding
continued to use a general-purpose steel having a tensile strength of between 26
and 32 tons per square inch.’5 The draughtsman’s calculations for
non-standard structures were based upon this, and other requirements could be
safely taken from Lloyds Rules for the Construction and Classification of
Steel Ships. As far as high carbon steels were concerned, Walton noted in
1944 that ‘very little is definitely known of their higher elastic limits or
yield points’,’6 so that in areas of particular stress, for
example, in the corners of hatch openings, stresses were catered for by simply
increasing the thickness of plate, and champhering the edges to match up with
adjacent plates.
In 1959 the major classification societies
standardized their requirements for steel, for, with the increase in the size of
ships and correspondingly higher structural stresses, it proved impractical
merely to increase the thickness of plating or stiffeners. The result was that
differing grades of steel were developed for merchant shipping. The use of these
steels was a natural development of those used in warship building, and
draughtsmen would have been able to familiarize themselves with their
capabilities, including the welding techniques necessary for high grade steels,
in a paper on their use published by the NECIES.’7 They also had to
adapt to the new Lloyds Rules which were originally set out as a series of
tables. During 1966 the Rules were rewritten, and reissued in 1967. These new
Rules were formula based to cater for new ship types, and the general increase
in the size of vessels.
The use of a number of grades of steel in the
same hull resulted in lighter structures, but demanded a greater expertise from
the draughtsman to ensure that poor structural detail did not result in
unacceptable stresses being built into the Unit, and, ultimately, into the
completed hull.
Although steel has been the prime material of
the shipbuilding industry, aluminium alloy has also been of importance for its
resistance to corrosion, and non-magnetic properties which has resulted in its
adoption by builders of leisure craft and mine protection warships. The major
advantage for merchant shipping and the larger warships, however, is its light
weight, being only around one-third the weight of mild steel.
While an assessment of aluminium alloy as a
shipbuilding material had been published early in 1946J~ it was not until two
years later that the NECIES published the first of two papers concerning
superstructures,’9 when the north-east draughtsmen could
familiarize themselves with the capabilities of this, for them, new material.
The major contract in the region employing
extensive use of aluminium alloy was that of the passenger liner MS Bergensfjord,
which began building in 1954 at the Wallsend yard of Swan Hunter & .Whigham
Richardson. All the superstructure above the weather deck was aluminium alloy
which, although expensive when compared to steel, saved a great deal of top
weight thus improving stability, speed, and passenger capacity. In a joint paper
to the NLCIES in December 1956, Swan Hunter’s technical manager acknowledged
this ‘opportunity to gain valuable experience in the field of light alloy
construction ,20 and gave details of the argon gas welding procedures, as well
as the strength characteristics of the materials employed. Although not all of
the company’s draughtsmen were employed on this particular contract, the
opportunity was there to assimilate the technical differences in design,
detailing, and construction methods.
Since the Bergensfjord entered service
in May 1956, a number of yards have used aluminium alloy, primarily for
superstructures, and the drawing offices have adapted to the techniques and
regulations subsequently formulated by the regulatory bodies. It was another
instance where progress in one field, ie. metallurgical development of heat
treated aluminium alloys, resulted in design changes in another industry.